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5 benefits of using metal flexible conduits in industrial environments

In numerous industrial applications, cables often face extremely demanding conditions. When cables fail to perform, they must be replaced, which can be both time-consuming and costly.


Implementing a cable protection system offers a sustainable, durable, and cost-effective solution. Choosing the appropriate system, comprising flexible conduits and fittings, safeguards cables from dirt, moisture, extreme temperatures, mechanical and chemical impacts, electromagnetic interference, UV radiation, vandalism, and rodent attacks. Here are five key benefits of using metal flexible conduits in industrial environments:

Do you have any questions about after reading this blog, please feel free to contact.

1. Mechanical Protection

Industrial cables are frequently subjected to mechanical stresses such as impact, compression, torsion, vandalism, and rodent damage. Unprotected cables are prone to damage under these conditions. Metal flexible conduits provide strong mechanical protection and are resistant to wear, shock, and impact, making them ideal for harsh environments like under train bogies, where they must endure abrasion from stones and heavy impacts. This significantly extends the life of the cables and reduces the frequency of replacements. In basic, every metal flexible conduit, with or without cover, is suitable for just mechanical protection.

2. Thermal Resistance

In industries like steel manufacturing, glass production, and foundries, cables are often exposed to extreme temperatures and thermal hazards like sparks and molten metal splashes. Metal flexible conduits can withstand these thermal stresses, protecting cables from both high and low temperatures. This prevents the outer sheaths of cables from cracking or melting, ensuring the reliability of electrical systems. Types HCX and UI are excellent for protection where high temperatures are an issue. For extreme high temperatures we recommend Hiprojacket fire sleeve. Eventual in combination with just a metal flexible conduit.

3. Chemical Resistance

Industries such as food and beverage, pharmaceuticals, petrochemical, and offshore installations frequently use aggressive chemicals that can corrode unprotected cables. Metal flexible conduits, particularly those with chemically resistant plastic covers, offer excellent protection against chemical erosion. This keeps cables intact and ensures that machinery and processes operate reliably without failures due to chemical exposure. Types HFX and XTHF have an outstanding resistance against these aggressive chemicals.

4. UV Protection

Cables used outdoors are susceptible to degradation from UV radiation. Metal flexible conduits with UV-resistant plastic covers provide a durable solution to this issue. By selecting materials and colors that resist UV radiation, cables can be protected from the damaging effects of sunlight, thereby extending their lifespan and reducing maintenance costs. Although every type is UV resistant, due to UV stabilizers, a conduit with a black colored plastic cover is always the best solution.

5. Ingress Protection (IP) and Electromagnetic influences

Metal flexible conduits with a plastic cover offer superb protection against dust and water ingress, as specified by their IP ratings. This is crucial for both indoor and outdoor applications where cables need protection from environmental factors. Additionally, metal conduits can help shielding cables from electromagnetic influences such as electromagnetic pulses or electromagnetic interferences, which can compromise the performance of data and instrumentation cables. By choosing conduits with built-in shielding, industrial systems can function more reliably without the disruptions caused by electromagnetic influences. Sealtite HTDL and ZHUA which have an internal copper wire or SHIELDTITE with a complete bronze inner core offer such excellent protection.

Conclusion

Choosing the right cable protection system based on application needs, performance, reliability, durability, and lifecycle costs is essential for ensuring that machinery, equipment, and processes operate continuously, minimizing downtime and maintenance costs. Metal flexible conduits provide a versatile and robust solution for the demanding conditions in industrial environments, making them an excellent choice for protecting cables from mechanical, thermal, chemical, and electromagnetic challenges.

Anamet Europe is a leader in designing custom cable protection systems tailored to meet the unique needs of various applications. Our products are globally recognized for their innovation, reliability, durability, and sustainability. Contact one of our experienced team members to discover a full range of solutions tailored to your specific application needs or to request a free sample. Call our Inside Sales team at +31 20 586 3 586 or visit our contact page to have us reach out to you.


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